Spot Welding Aluminum

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Picking Welding Machines Relevant To One's Workspace And Level Of Competence

To the ignorant individual the shortened forms MIG not to mention TIG could be seen as the names of a couple of trolls from an old Norse tale however to professional welders and skilled Do-it-yourself aficionados, they're very specific names related to welding. Metal Inert Gas (MIG), Tungsten Inert Gas (TIG) plus Arc welding are the trio of main techniques that welders make use of to weld joins. The foremost pair of procedures need a certain protection gas for usage whilst the last does not. It is essential to differentiate between various types of welding machines along with their functionality since this can be the principal deciding aspect any time you are selecting a welding unit. 

Arc or ‘stick’ welds, as they're occasionally called, may be accomplished without using a shielding gas and thus can be easier to do than joins involving the MIG and TIG processes. What is more, shielding gas could be pricey so you might need to take this into consideration when selecting a welding unit.

If choosing between MIG and TIG types of device you may want to bear your level of competence in mind. Beginners will probably find MIG and also Arc welders the most suitable as they are pretty easy to work with, whereas professional welders might choose to obtain a TIG-type machine. TIG welders are known to produce high-quality welds and therefore are preferred by pros because of this. They can also be utilized to weld copper and aluminium yet have a tendency to be expensive because of the superior caliber of the welds which may be made with them.

Welding machines are generally quite sophisticated nowadays and you'll often discover that the exact same machine may be used for both stick and TIG techniques, for example. It is common for recent model MIG welders to possess a switch that allows one to do Metal Active Gas (MAG) welding too, hence what you really need to do is to examine various units separately and maybe even compile a simple table listing the capabilities of every machine you're thinking about acquiring because things might get confusing otherwise.

Additionally, it goes without saying that you should pick a welding machine in line with the type of welding you'll be performing and whether it is likely to be on a professional level or not. Needless to say, the machine you ultimately choose should be a recognised brand and definitely must have protection from over-heating and current surges. Although welding machines are most often purchased new, it is possible to find distributors which also hire out this type of apparatus, and it is possible for you to lease a particular type of unit for a specific undertaking rather than buying the item.

Having taken so much consideration to choose an appropriate unit you'll probably wish to become proficient at utilising it, hence if you are a DIY enthusiast who's considering rounding out your repertoire of skills with a bit of welding, you may want to take a course in welding so that you will be capable of making tidy and efficient welds wherever necessary. Of course, professional welders will in all probability already have completed welding training at some stage and therefore are in a position to use a welder with the preciseness of a surgeon.

Spot welding 99.9% Aluminum with DeltaSpot

Spot Welding Aluminum

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Frequently Asked Questions...

how to spot weld aluminum with an arc welder?

i have a small hole in the bottom of my but how do i spot weld it with a arc welder stick welder. i know you have to clean it very well iam not trying to run a bead just a small spot weld bit iam using a stick welder not a wire feed welder.i bought aluminum welding rods 1/8 in they didnt have any 1/16
i said i only have an arc welder not a tig not a way to braze it

Best Answer...


first off clean ,clean, clean. Any impurities will make a hard job even harder. Second preheat the base aluminum to a good warm temp. not too hot though or you will warp the metal around the hole. make sure the rods are dry and have no moisture at all absorbed in the flux. set the amperage low , somewhere around 60 - 80 amps. striking the ark and getting it to hold will be a little difficult. If the base metal is thin, then a continuous weld is out of the question for a novice. instead, do like you were talking about and build up a few spot welds on top of and around each other until the hole is sealed up. stick welding aluminum is a very tricky and hard task to master, so take your time and try not to loose your patience. remember once aluminum starts to go molten it likes to fall out very quickly leaving a bigger hole than what you started with. oh yes, one last thing, make sure the rods you're using are the right rods for your welder AC rods for AC welder or DC rods for a DC welder.